Payload Monitoring Systems

A vehicle monitoring system collects and presents operational data from a vehicle or fleet. TruckWeight combines onboard weighing sensors with handheld displays or TruckWeight Analytics, allowing users to access weight data, monitor fleet events, manage calibration and maintain auditable records for payload and compliance oversight.

Payload is generally found by subtracting the vehicle’s empty or tare weight from its permitted gross vehicle weight. The applicable limits and measurement method depend on the vehicle and operating requirements. Onboard weighing systems can provide axle, gross and net weight readings to support load decisions and payload management.

There is no single truck with the best payload capacity for every operation. Capacity varies with vehicle design, suspension, body configuration, tare weight and applicable operating limits. A payload monitoring system helps operators measure the actual load and manage axle and gross vehicle weights rather than relying only on nominal vehicle specifications.

TruckWeight offers strain gauge sensor systems for spring and mechanical suspensions, including walking beam and Chalmers systems, as well as air suspension sensor solutions. Compatibility should be confirmed against the truck, trailer or axle configuration before selection. Product information also identifies applications including dump trucks, refuse trucks and commercial fleets.

By providing axle, gross and net weight information, payload monitoring gives operators visibility before loads create overweight conditions. TruckWeight Analytics can provide fleet events and alerts, while handheld or cloud-based readouts support decisions from the cab, nearby or through back-office workflows. The appropriate approach depends on the vehicle and fleet configuration.

Yes. TruckWeight Analytics provides real-time access to truck and trailer weight data and supports monitoring from phones and back offices. The platform also supports remote sensor calibration and system configuration, data sharing, reporting and integration with cloud platforms or telematics APIs. Sensor systems may also provide handheld readouts for local operation.